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Pick to Light System

Trying to increase order fulfillment productivity, improve picking accuracy and keep your labor costs down? Pick to light, also called pick-to-light or PTL, is a light-directed warehouse picking technology that provides an accurate and efficient method of paperless picking, putting and sorting of products.

A versatile option for numerous order processing and fulfillment applications, pick to light systems are especially effective in zones with high pick volumes and dense pick faces, where operators using paper, RF, or voice picking methods may spend more time manually looking for the correct picking location than actually walking to it.

What Is the MSR Pick to Light System?

The MSR Pick to Light System is an advanced light-directed order picking solution designed to transform traditional manual picking into a high-speed, highly accurate, labor-efficient process. Instead of relying on paper lists or handheld scanners, this system uses illuminated displays and real-time visual cues to guide warehouse operators to the exact location and quantity of items to pick, significantly reducing errors and increasing throughput.

MSR’s system is ideal for warehouses, distribution centers, e-commerce fulfillment hubs, and production lines that need to process high-volume orders with peak accuracy and minimal workforce training time.


 


How MSR Pick to Light Works

The MSR Pick to Light System combines intuitive hardware and real-time software integration to streamline order fulfillment:

  1. Order Initiation – Once an order is released from the Warehouse Management System (WMS) or intralogistics platform, lights on designated pick locations activate.

  2. Visual Guidance – Bright LED indicators at each shelf or rack location guide pickers to the exact SKU, while numeric displays show the quantity required.

  3. Confirm Picks – Pickers confirm each pick by pressing a button, turning off the light and signaling completion.

  4. Real-Time Updates – Each action is logged instantly to your inventory system, improving accuracy and productivity.

This simple yet powerful workflow removes the guesswork from picking, enabling operators to work faster and with fewer mistakes.


 

Key Features of MSR Pick to Light System

✔ Intelligent Light-Directed Picking

MSR’s system uses visual light cues to direct warehouse staff to the correct pick locations, reducing search times and eliminating most human errors.

✔ Enhanced Picking Accuracy

With guided lights and real-time feedback, MSR Pick to Light achieves high accuracy rates, often above 99.5%, ensuring orders are shipped correctly the first time.

✔ Increased Productivity

Operators can pick more lines per hour compared with traditional methods such as paper lists or RF scanning—boosting throughput and speeding up order cycles.

✔ Minimal Training Required

MSR’s intuitive system dramatically reduces training time, helping new and seasonal workers become productive within minutes.

✔ Seamless Software Integration

The system integrates with existing WMS, WCS, or intralogistics platforms, providing centralized control and data visibility across your operation.


Benefits of Implementing MSR Pick to Light

Implementing the MSR Pick to Light System delivers measurable improvements across key warehouse performance metrics:

🚀 Faster Order Fulfillment

By eliminating paper lists and directing pickers visually, MSR Pick to Light boosts fulfillment speed by keeping workers focused on picking rather than searching.

🎯 Higher Order Accuracy

Visual guidance reduces the likelihood of mis-picks, helping businesses maintain customer satisfaction and avoid costly returns.

💼 Lower Labor Costs

With reduced reliance on extensive training and faster pick rates, overall labor costs decline while staff productivity increases.

📊 Better Inventory Control

Instant updates and software integration enable more accurate real-time inventory tracking, minimizing stock discrepancies.

📉 Reduced Operational Waste

By eliminating paper pick lists and redundant checks, the system improves sustainability and operational clarity.


Ideal Use Cases for MSR Pick to Light

The MSR Pick to Light System fits a wide range of material handling and fulfillment scenarios:

  • High-Volume E-Commerce Fulfillment – where thousands of small orders must be processed rapidly.

  • Batch and Wave Picking Operations – facilitating simultaneous fulfillment of grouped orders.

  • Component and Kit Assembly Lines – ensuring correct pick sequences with minimal errors.

  • Dense Pick Face Warehouses – where many SKUs are stored in tight rack space, making visual guidance efficient.

 


Why Choose MSR Pick to Light for Your Warehouse?

In competitive supply chain environments, speed, accuracy, and adaptability are non-negotiable. The MSR Pick to Light System offers a reliable and scalable warehouse picking solution that:

  • Provides fast ROI with quick implementation and easy training.

  • Integrates with existing warehouse software systems for real-time performance insights.

  • Scales with your business needs—from small fulfillment centers to large distribution hubs.

Choose MSR Pick to Light to boost order fulfillment performance and stay ahead in an era of rising customer expectations and supply chain complexity.

MSR Strength

High Efficiency
High Accuracy
Cost Reduction
High Flexibilit
Flexible Sorting
Strong Scalability
High Space Utilization
End-to-End Visibility