Core Workflow

1. Induction: An operator places parcels onto the main conveyor line.

2. Data Capture: Parcels pass through the Dynamic DWS unit, where Scanning, Weighing, and Dimensioning occur instantly.

3. Data Processing & Decision: The central control system identifies the destination (e.g., “Yangpu District, Shanghai”) and assigns the parcel to a specific gate (e.g., Gate 3).

4. Path Planning: The system calculates the optimal route through the wheel sorter network to reach the assigned gate.

5. Sorting Execution: At the required diversion point, the wheel sorter’s rollers rotate to gently guide the parcel onto the correct branch line.

1. Destination Delivery: The parcel is accurately directed into its assigned sorting gate.

2. Repetition: This high-speed cycle continues, processing thousands of parcels per hour with consistent precision.

Key Components

• Dynamic DWS (Dimensioning, Weighing, Scanning): Acts as the system’s sensory front end.

  • Scanning: High-speed scanners automatically read barcodes/QR codes to capture waybill information.

  • Weighing: High-precision dynamic scales capture weight data during transit.

  • Dimensioning: 3D vision sensors (e.g., LiDAR) measure length, width, height, and calculate volume.

  • Function: Collects all critical parcel data in real-time for gate assignment, route planning, and billing analytics.

• Wheel Sorter: The agile execution mechanism for precise parcel diversion.

  • Composition: Features a dense array of omnidirectional wheels on the conveyor surface.

  • Operation: Upon command from the control system, specific sets of wheels rotate left or right simultaneously, using lateral friction to push parcels onto the designated branch conveyor lines.

• 12 Sorting Gates: The final destinations for sorted parcels.

  • Purpose: Each gate represents a specific sortation category, such as a particular city, delivery route, or special handling group (e.g., fragile items, returns).

  • Flexibility: The 12 gates enable detailed and efficient sorting, ideal for small to medium-sized sorting centers requiring multiple sortation streams.

Technical Specifications

Key Advantages

• High Accuracy: Automated data capture and sorting minimize human error.

• High Efficiency: Dynamic processing enables the sorting of thousands of parcels per hour.

• Data-Driven Operation: Automatically records weight and volume data for each parcel, facilitating billing, management, and operational analytics.

• Scalability: Sorting capacity can be expanded by adding more wheel sorter modules and gates.

Application Scenarios

Ideal for various industries requiring efficient handling of small to medium-sized items:

• E-commerce Warehouses

• Express Delivery Distribution Centers

• Airport Baggage Handling Systems

• Apparel and Book Distribution Centers