Advanced Dual Dynamic DWS Top-Scan

This system represents a highly automated and intelligent logistics solution, integrating dual dynamic DWS for top-side data capture, real-time print-and-apply labeling, and a high-capacity 15-gate sorting mechanism. It is engineered for maximum throughput, precision, and data integrity in demanding sorting environments.

Core Workflow

Induction & Top-Scanning: Parcels are inducted onto the conveyor. The dual DWS units perform simultaneous top-side scanning to capture barcode data from any orientation, ensuring a high first-pass read rate.
Data Capture & Processing: The system instantly captures dimensions, weight, and scan data. The central control system processes this information to determine the final destination.
Real-Time Labeling: If required (e.g., for a new routing label), the system instructs the print-and-apply station to generate a label and automatically affix it to the parcel.
Intelligent Sorting: The system directs the sorter to guide the parcel precisely to its assigned one of the 15 sorting gates.
Final Dispatch: Sorted parcels are consolidated at their respective gates for dispatch.

Key Components & Features

Dual Dynamic DWS (Top-Scan)
- Function: Two synchronized DWS units provide redundant, comprehensive data capture from above the parcel.
- Scanning: High-performance overhead scanners maximize barcode read rates, even for poorly oriented or stacked parcels.
- Weighing & Dimensioning: Precisely captures weight and volumetric data in motion for every item.
Real-Time Print & Apply System
- Function: Automatically prints and applies labels based on system instructions.
- Application: Ideal for applying secondary sorting labels, shipping labels, or special handling instructions on the fly, eliminating manual intervention.
High-Capacity Sorter with 15 Gates
- Flexibility: The 15 gates support complex sortation strategies, allowing for segregation by destination, carrier, service level, or product type.
- Efficiency: Designed to handle high-volume flows, significantly reducing sortation cycles and manual handling.

Technical Specifications

Sorting Speed: Up to 3,000+ parcels per hour*
Weighing Range: 0.1 – 30 kg
Weighing Accuracy: ±50g
Dimensioning Accuracy: ±10mm
Label Print/Apply Speed: < 3 seconds per label

Key Advantages

Maximum Data Accuracy: Dual scanning and integrated data validation ensure near-perfect capture rates.
Complete Automation: Combines measurement, identification, labeling, and sorting into a single touch-free process.
Operational Flexibility: The 15 gates and on-demand labeling allow for highly adaptable sorting schemes to meet changing order profiles.
Enhanced Traceability: Real-time labeling provides immediate physical identification for sorted items, improving tracking and management.